Monday, November 28, 2005

5.3. NE612

5.3. NE612
5.3.1. Synchrodyne AM Receiver
If the author remembers well an article that he read in a professional magazine many years ago, the synchrodyne receiver is the ancestor of the superheterodyne receiver. Sometime at the beginning of the 20th century this device was called the Heterodyne receiver, and it was first constructed by Levvy. Armstrong improved it and gave new name to the new device, by adding the prefix SUPER to the old name.
The electronic diagram of this device is given on Pic.5.7. This receiver, as well as that on pic.4.2 has got the local oscillator with oscillatory circuit connected between pins 6 and 7. However, frequency of this oscillator is not greater for the value of fm, but is in fact equal to the frequency of the station we wish to listen to: fm=fS. Because of that, the important design difference compared to the diagram from pic.4.2 is that on pic.5.7 capacitors Co and Cto are not used, but the capacitor C which is obtained by connecting the legs O and A, acc. to pic.3.7. Its capacitance can be changed from 12 pF till 218 pF, so that the oscillator frequency, in case of MW reception, goes between 500 kHz to 1500 kHz. The oscillator voltage is emanated in the mixer by the signals from all stations coming from the antenna. The result of emanation with signal of the station whose frequency is equal to the oscillator frequency is the LF signal (speech, music, Morse Code etc.) that serves for performing the modulation in the transmitter. This signal is obtained on pin No.4, from which it is then led, over the 1 ìF capacitor, to the volume potentiometer and audio amplifier. Products of mixing the oscillator voltage with other stations’ signals are also obtained on that pin.

They are being suppressed by the LF filter that comprises the R* resistor and C* capacitor. The device we were testing did not, however, contain R*. It is to be installed if some disturbances occur (whistling or similar), and its optimum value is to be found experimentally. If necessary, greater capacitance of C* is also to be tried out.

* As mentioned earlier, it is very important for the supply voltage of the NE612 to be stable. This values even more for the synchrodyne then the superheterodyne receiver. The voltage control is done by the stabilizer, made with 78L06 IC. It is being placed in the low-power transistor package, either metal (as for BC107) or plastic (as for BC547), and its maximum current is about 100 mA (pic.5.7-b). A simpler stabilizer, made with the Zener diode, can be used instead, as on pic.5.9.

* Instead of factory-made coil LO, the self-made one can also be used. The simplest solution is to use the one from pic.3.6, in which case the mid leg is not used. Over this coil, the feedback coil should be winded, acc. to pic.5.7-c (its ends are marked with 4 and 1). When connecting with capacitor C and pins 1 and 7 of NE612, care should be taken to join properly: coil ends 1 and 3 with ground, 2 with capacitors C and 560 pF, and 4 with 1 nF capacitor. It is, of course, possible to use smaller coil, wound on a smaller body, with more quirks of thinner wire. Its inductance should be about 350 mH, and the number of quirks required is to be found by testing. The feedback coil (4-1) has app. 3x fewer quirks than the oscillatory circuit coil (2-3).

* On the pin 5 of the NE612 the LF signal is also obtained. It is the same as the one on pin 4, but has a 180° phase shift compared to it (in simple words, while one signal increases, the other one decreases, and vice versa). That gives us the opportunity to use the dual audio amplifier in the LF part, that has two amplifiers, with inverting and non-inverting inputs. As shown on pic.5.8, the counter-phase LF signals from NE612 are led onto the same inputs. The output signal has 2x greater amplitude, therefore making the output power 4x greater than when only one input is used (as on pic.5.79).
5.3.2. AM Receiver with Synchro Detector
In previous project, the NE612 was in fact used as the AM signal detector. The LF signal exiting the mixer is product of the simultaneous (synchronous) action of the station signal and voltage from the local oscillator upon it. That is how the term “Synchro Detector” emerged. There’s also a possibility to use a station carrier instead of local oscillator’s voltage, so that the station signal gets beaten by itself, however strange this may sound. Electronic diagram of one such device is given on pic.5.9.
The station signal, which the input circuit (C, L) is tuned at, is led to the regulating Gate of the BF960 MOSFET. Under the effect of this voltage, the AC current that creates voltage drops on resistors R2 and R3 runs through the transistor. These two voltages, taken between the S and ground and D and ground, are mutually shifted in phase for 180°, and are being led over the coupling capacitors C2 and C3 to pins 1 and 2 of the NE612, i.e. on one input of the mixer. On the other mixer input the Drain signal is brought, over C4, and beating occurs in the mixer, the result of which is the LF signal on pin 4. This signal is, over C8, being led onto the volume regulation potentiometer and the audio amplifier.
* The unwanted (and parasite) products of mixing, that are manifested as whistling, squeaking etc. are being suppressed by the C7 capacitor. If the obstructions still exist, the capacitance of C7 is to be increased and/or the R* resistor added.
* The voltage stabilization of the DC voltage on pin 8 is performed by the ZPD6.2V Zener diode and resistor R5. A diode with smaller voltage is also possible to be used, say, 6.2 V and similar. If the supply voltage is less than 12 V, the resistance of R5 should be decreased.

5.3.3. Input Circuits for Receivers with the NE612 IC
All the receivers with NE612 that are described here work better, especially considering suppressing the noise in case of the symmetrical station, if the proper input circuitry is added to them. Pic.5.10 shows two examples of the MW receivers that use the ferrite antenna. In both cases, the antenna taken from an old commercial radio is being used.
5.4. The Universal Audio Amplifier
We already spoke about the universal amplifier in the text connected with pic.3.22. Pic.5.11 contains the diagram of another such device, where the transistor amplifier with BC547 is used as the pre-amplifier, instead of that with TLO71 IC. It can be used for practical check of all the earlier mentioned radio receivers. The LF signal is being taken from the detector in the HF part of the receiver to the hubs marked as In and Gnd (if the links aren’t too long the ordinary wires are used, otherwise - the microphone cable). On the third hub the DC voltage is outputted, which is used in some HF circuits for their operation (such as e.g. those on pics.3.24, 3.25, 3.29 etc.).
* The LED (and the appropriate resistor) are added if the amplifier is being supplied from the adapter connected to the household voltage installation. It can also be used if the amplifier is power supplied from the battery, but this is not recommendable, since its power consumption is fairly big, which significantly shortens the battery life.
* The amplifier can be put in a box of any kind, one of the possible solutions shown on pic.5.11-b.
* A very useful solution can be to place the adapter also in the box, with the ability to control its output voltage from few volts to 12 V. In that case, you have both the amplifier and adapter in the same box, which can be used for power supply and check-out of various electronic devices, and not just radio receivers.

5.5. Additional Circuitry
5.5.1. Fine Tuning
During the tuning of the receiver to some station at the SW band with the variable capacitor, a problem occurs. In simple terms, the station frequencies are too close to each other, so the capacitor’s shaft should be turned for an extremely small angle in order to change station, which is practically impossible. It would certainly be useful if we could somehow stretch (a popular term for this) the part of the band near the frequency to which the receiver is tuned at. For the direct type (TRF) receivers that were described in the previous chapters, this can be accomplished if, acc. to pic.5.12, another variable

capacitor (CR) is added in parallel to the variable capacitor at the input circuit. Its capacitance should vary at substantially smaller scale than that of C, meaning from a few pF til about 20 pF. The tuning is accomplished by setting the receiver, by means of C, approx. at the middle of the band we are interested in, then tuning by means of CR to some station in that area. E.g. if the stations we want to receive are located in the part of the SW band from 6.1 MHz till 6.2 MHz (it’s a well-known 49-metre band), first we tune ourselves with C to approx. 6.15 MHz, and then we pick with CR some of the stations located in that area. The same applies for the famous Magic Band (at about 50 MHz).
The CR capacitor is mounted close to C in order for their knobs to be near each other at the front plate.
* As CR, some air-type trimmer capacitor can be utilized, with adjustment knob mounted on its shaft. Also, one of the sections of the variable capacitor from pic.3.8 can be used, as shown on the right part of pic.5.12.
* The problem of the station “adjacency” at the SW band also exists at the superheterodyne receivers. It is being solved by adding the CR in parallel to the variable capacitor in the local oscillator circuit. The reason for this is that, at supereterodynes, the station is chosen over the local oscillator. The important thing for the oscillator is to have the exact frequency, that is greater from the station frequency for the amount of the interfrequency. If the resonance frequency of the input circuit isn’t equal to the station frequency, it won’t significantly affect the reception. Because of all this, in the receiver on pic.4.5, CR is attached between the pins 2 and 3 of the LO circuit.